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Why to Refurbish OE Part (a.k.a. Remanufacture)?

Refurbishing air suspension systems, including struts, air springs, shock absorbers, and compressors, offers numerous advantages, from significant cost savings and high performance to environmental benefits and extended vehicle lifespans.

It provides a reliable and sustainable alternative to new parts, helping car owners and repair shops maintain high-quality air suspension systems while supporting a greener, more cost-effective approach to automotive repairs.

Cost-Effectiveness

Refurbishing entire air suspension systems is typically more affordable than purchasing new components.
This offers a cost-effective solution for car owners and businesses, helping them maintain or repair their air suspension systems at a fraction of the cost of replacing them with new parts.
Remanufactured air suspension systems are restored to the original manufacturer’s specifications, ensuring they perform as well as new systems while offering substantial savings.

Extended Product Life

Refurbishing air suspension systems can extend the life of the entire vehicle, allowing owners to avoid the high costs of complete system replacements.
This is particularly beneficial for older or rare vehicle models that may no longer have easily accessible replacement parts.
Remanufactured air suspension components are thoroughly tested and rebuilt to ensure they function properly, reducing the likelihood of failures compared to non-verified used parts.

Supports Local Economies

The remanufacturing process creates jobs in local repair shops and remanufacturing facilities, supporting the automotive aftermarket industry and driving innovation in suspension technologies.

Availability

For discontinued or hard-to-find air suspension systems, remanufacturing offers a practical solution to replace obsolete parts, allowing vehicle owners to restore their suspension systems and keep their vehicles running smoothly.
Refurbished air suspension parts are often more readily available than new components, ensuring faster repairs and minimizing vehicle downtime.

Environmental Sustainability

Refurbishing air suspension systems helps reduce automotive waste, keeping used components out of landfills and minimizing the environmental impact of discarded parts.
This aligns with global sustainability efforts and reduces the demand for new materials.
By reusing and reconditioning existing air suspension components, the need for raw materials and energy-intensive manufacturing is decreased, helping to conserve resources and support the circular economy.

Comparable to New Systems

Remanufactured air suspension systems, including struts, air springs, and compressors, go through an extensive process of inspection, repair, and testing to ensure they meet or exceed the performance and quality of new systems.
This guarantees that refurbished systems provide the same ride quality and durability as new ones.
Refurbished air suspension systems are rebuilt to ensure smooth, adjustable ride quality, making them as reliable as their new counterparts.

Repair of Air Suspensions

  • We offer our clients full repair service of Air Suspension systems
  • With our technology and experience we give new life to old OEM Shock Absorbers and Air Springs with quality warranty till 36* months
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Repair of Air Springs

Our range of services includes a choice for the needs and capabilities of each client. Starting with the PREMIUM segment – the premium quality components and the BUDGET segment.

Air Spring Repair Process:

  • Inspection of the old Air Spring, detecting issues
  • Carefully dismantle the air spring, removing the old metal rings and rubber sleeve.
  • Clean all components using a sandblasting cabinet to remove dirt, rust, and other contaminants.
  • Prime and paint the cleaned components to ensure durability and protection against corrosion.
  • Securely crimp the new rubber sleeve with newly installed metal rings.
  • Assemble the air spring, ensuring all components are correctly aligned and fitted.
  • Replace additional parts, such as the dust cover, air valve, or metal shield, depending on the service package chosen.
  • Test the air spring on a specialized stand that simulates vehicle conditions at a pressure range of 7-12 bars to ensure optimal performance.

This systematic approach ensures the air spring is restored to its best possible condition.

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Repair of Shock Absorbers

We provide comprehensive repair and renewal services for OEM air suspension shock absorbers, specializing in top brands such as Monroe, Bilstein, and Sachs. 

Our repair process restores your old OEM shock absorbers to up to 90% of their original quality, backed by a quality warranty for 1 year.

  • Our technicians perform a thorough diagnostic to assess the condition of the shock absorbers, checking for leaks, damaged seals, loss of pressure, and overall functionality.
  • The shock absorber is carefully disassembled, and all internal components, including the piston, seals, valves, and gas chambers, are inspected for wear or damage.
  • All parts are tested for functionality and cleaned meticulously to remove any dirt, oil, or debris that may affect performance. We ensure that the internal components are free from any contaminants that could compromise operation.
  • Any damaged or worn components such as seals, piston rods, valves, or gas canisters are replaced with high-quality OEM or compatible parts. Only premium components are used to ensure the shock absorber meets or exceeds original performance standards.
  • After replacing the necessary components, the shock absorber is carefully reassembled. It is then pressurized to the correct specifications, ensuring it operates like new, providing effective dampening and comfort.
  • The renewed shock absorber undergoes a series of tests to ensure it performs correctly under real-world conditions. This includes checking for proper dampening force, no leakage, and smooth movement.
  • A final quality control check ensures the shock absorber meets all operational standards. It is then ready for return, providing up to 90% of its original performance and a quality warranty for peace of mind.
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Repair of Air Suspension Compressor

We offer comprehensive diagnostic and repair services for air suspension compressors, specializing in top brands such as WABCO, Continental, and AMK. Our repair process ensures that each compressor is thoroughly inspected and restored to optimal performance.

  • Our technicians perform a detailed diagnostic to identify any issues with the compressor. This includes checking for air leaks, motor failure, wiring problems, and assessing the overall system performance.
  • The compressor is carefully disassembled to inspect all internal components, including the motor, valves, piston, and filters. Any worn or damaged parts are identified for replacement.
  • Key components such as the motor, pressure valves, and sensors are tested for functionality. Thorough cleaning of internal parts is done to remove dirt, debris, and contaminants, ensuring smooth operation.
  • Worn or faulty parts are replaced with high-quality OEM or compatible components, including seals, pistons, motors, and pressure valves. We use only reliable parts to guarantee durability and performance.
  • After replacing the necessary components, the compressor is reassembled. Calibration is done to ensure it operates within the manufacturer’s specifications, providing optimal air pressure and performance.
  • The repaired compressor undergoes rigorous testing to ensure it functions correctly, including checking for air leaks, proper air pressure, and smooth operation. We simulate real-world conditions to verify the repair quality.
  • A final quality check is conducted to ensure the compressor is fully operational. The compressor is then returned to the customer, ready for installation.
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